Magnetic Separator

Magnetic separator is widely used for separation of wet and strong magnetic minerals. The magnetic system adopted is made of high magnetic-energy and high-coercivity NdFeB magnet, which contributes to high magnetic field intensity and large effective depth. Demagnetization rate of the magnetic filed in 8 years is less than 5%. With a large wrap angle, the magnetic system ensures gradient increase and smooth transition of filed intensity. It enlarges the length of separation zone and enhances magnetic turning efficiency. Therefore, magnetic minerals can be efficiently separated from weak magnetic or non-magnetic minerals. The magnetic system is wrapped with a kind of material which is un-conductive magnetic and stainless, thereby efficiently preventing the magnet from falling off. The separator barrel is also un-conductive magnetic and stainless and it is also coated with corrosion-resistant rubber. Consequently, the service time of the barrel is extended.

Generally, the cell body is semi-countercurrent type. However, we still provide concurrent cell body if required. Both the magnetic system and the cell body can be customized according to customers’ requirements. Our magnetic separator is applicable for different environment. It is able to work normally even when ore quantity, feed size or pulp density changes significantly.

Based on the foundation structure, magnetic separator can be divided into concurrent type, countercurrent type and semi-countercurrent type.

Structure of Concurrent Magnetic Separator
1. barrel
2. cell body
3. feeding box
4. transmission component
5. discharge pipe
6. regulating value for ore discharge
7. rack
8.steering gear

Structure of Countercurrent Magnetic Separator
1. barrel
2. cell body
3. rack
4. transmission component
5. steering gear

Structure of Semi-Countercurrent Magnetic Separator
1. barrel
2. magnetic system
3. cell body
4. magnetic guide plate
5. rack
6. spray pipe
7. feeding box
8. discharge pipe
9. foundation
10. adjusting device for magnetic declination
11. rack

1. CTBY Series Magnetic Separator for Preliminary Beneficiation
CTBY magnetic separator for preliminary beneficiation is used for wet pre-concentration of magnetite which has already went through fine grinding before and will enter the mill after pre-concentration. The feed size should be smaller than 10mm.

Technical Parameters
Model CTBy1018 CTBy1024 CTBy1030 CTBY1218 CTBY1224 CTBY1230
Barrel Diameter (mm) 1000 1000 1000 1200 1200 1200
Barrel Length (mm) 1800 2400 3000 1800 2400 3000
Filed Intensity of Barrel Surface (mT) 350 ~ 550 350 ~ 550 350 ~ 550 350 ~ 550 350 ~ 550 350 ~ 550
Rotating Speed of Barrel (r/min) 23 23 23 20 20 20
Capacity for Dry Ore (t/h) 42 ~ 65 53 ~ 86 82 ~ 124 58 ~ 97 71 ~ 120 103 ~ 158
Feed Size (mm) 0 ~ 10 0 ~ 10 0 ~ 10 0 ~ 10 0 ~ 10 0 ~ 10
Pulp Density (%) 20 ~ 50 20 ~ 50 20 ~ 50 20 ~ 50 20 ~ 50 20 ~ 50
Motor Power (KW) 5.5 7.5 7.5 7.5 11 11
Total Weight (t) 5.2 6.4 7.1 6.7 7.2 8.9
Separator Length (mm) 3160 3790 4460 3380 4190 4770
Separator Width (mm) 2250 2250 2250 2460 2460 2460
Separator Height (mm) 1750 1750 1750 2000 2000 2000

2. CTBC Series Magnetic Separator for Roughing Separation
CTBC magnetic separator for roughing is suitable for rough concentration of magnetite after one-stage grinding or multi-stage grinding. It also can be used for roughing during recovery of magnetic minerals from the tailings obtained after separation of non-ferrous metals. The feed size should be smaller than 4mm.

Technical Parameters
Model CTBC1018 CTBC1024 CTBC1030 CTBC1218 CTBC1224 CTBC1230
Barrel Diameter (mm) 1000 1000 1000 1200 1200 1200
Barrel Length (mm) 1800 2400 3000 1800 2400 3000
Filed Intensity of Barrel Surface (mT) 300 ~ 500 300 ~ 500 300 ~ 500 300 ~ 500 300 ~ 500 300 ~ 500
Rotating Speed of Barrel (r/min) 23 23 23 20 20 20
Capacity for Dry Ore (t/h) 36 ~ 54 44 ~ 75 66 ~ 103 47 ~ 82 62 ~ 105 83 ~ 129
Feed Size (mm) 0 ~ 4 0 ~ 4 0 ~ 4 0 ~ 4 0 ~ 4 0 ~ 4
Pulp Density (%) 20 ~ 50 20 ~ 50 20 ~ 50 20 ~ 50 20 ~ 50 20 ~ 50
Motor Power (KW) 5.5 7.5 7.5 7.5 11 11
Total Weight (t) 5.2 6.4 7.1 6.7 7.2 8.9
Separator Length (mm) 3160 3790 4460 3380 4190 4770
Separator Width (mm) 2250 2250 2250 2460 2460 2460
Separator Height (mm) 1750 1750 1750 2000 2000 2000

3. CTBJ Series Magnetic Separator for Concentration Fine Separation
CTBJ series magnetic separator for fine separation is suitable for further concentration of coarse concentrate which has already went through grinding and roughing before. The feed size should be smaller than 2mm.

Technical Parameters
Model CTBj1018 CTBj1024 CTBj1030 CTBJ1218 CTBJ1224 CTBJ1230
Barrel Diameter (mm) 1000 1000 1000 1200 1200 1200
Barrel Length (mm) 1800 2400 3000 1800 2400 3000
Filed Intensity of Barrel Surface (mT) 200 ~ 300 200 ~ 300 200 ~ 300 200 ~ 300 200 ~ 300 200 ~ 300
Rotating Speed of Barrel (r/min) 23 23 23 20 20 20
Capacity for Dry Ore (t/h) 24 ~ 36 33 ~ 56 46 ~ 72 35 ~ 45 43 ~ 77 54 ~ 86
Feed Size (mm) 0 ~ 2 0 ~ 2 0 ~ 2 0 ~ 2 0 ~ 2 0 ~ 2
Pulp Density (%) 20 ~ 50 20 ~ 50 20 ~ 50 20 ~ 50 20 ~ 50 20 ~ 50
Motor Power (KW) 5.5 7.5 7.5 7.5 11 11
Total Weight (t) 5.2 6.4 7.1 6.7 7.2 8.9
Separator Length (mm) 3160 3790 4460 3380 4190 4770
Separator Width (mm) 2250 2250 2250 2460 2460 2460
Separator Height (mm) 1750 1750 1750 2000 2000 2000

4. CTBN Series Magnetic Separator for Concentration
After grinding of magnetite, returning aggregates and magnetite concentrate will be obtained. CTBN magnetic separator is applicable for concentration of returning aggregates before entering the mill and concentration of magnetite concentrate before entering the filter in the next procedure. The feed size should be less than 4mm.

Technical Parameters
Model CTBN1018 CTBN1024 CTBN1030 CTBN1218 CTBN1224 CTBN1230
Barrel Diameter (mm) 1000 1000 1000 1200 1200 1200
Barrel Length (mm) 1800 2400 3000 1800 2400 3000
Filed Intensity of Barrel Surface (mT) 260 ~ 450 260 ~ 450 260 ~ 450 260 ~ 450 260 ~ 450 260 ~ 450
Rotating Speed of Barrel (r/min) 23 23 23 20 20 20
Capacity for Dry Ore (t/h) 35 ~ 68 46 ~ 86 67 ~ 126 52 ~ 90 77 ~ 126 90 ~ 160
Feed Size (mm) 0 ~ 4 0 ~ 4 0 ~ 4 0 ~ 4 0 ~ 4 0 ~ 4
Pulp Density (%) 20 ~ 50 20 ~ 50 20 ~ 50 20 ~ 50 20 ~ 50 20 ~ 50
Motor Power (KW) 5.5 7.5 7.5 7.5 11 11
Total Weight (t) 5.2 6.4 7.1 6.7 7.2 8.9
Separator Length (mm) 3160 3790 4460 3380 4190 4770
Separator Width (mm) 2250 2250 2250 2460 2460 2460
Separator Height (mm) 1750 1750 1750 2000 2000 2000
Inquiry Form